Starting Point: I picked up My motor this yesterday, and as far as I can tell, there aren't really any good places to bolt mounts to the side of the block. 1600cc Engine Swap from Sidekick or Geo Tracker. It's amazing how much it moves with 4.10s and 36s. The axle housing needs to be modified to allow the elocker to fit. I'll be following this for sure. clocking the engine 16 degrees will be critical in clearance. Gives me hope that I might one day swap my 03 alh into my samurai, until then it's a good dd. 1988 Suzuki samurai, AAZ 1.9 VW turbo diesel engine, acme adapters conversion kit. Such a great engine :grinpimp: Thank you for the link to the ECU pinout! Page 5- Suzuki Samurai ALH swap TDI Conversions. We came across this nice Suzuki Samurai with a turbocharged Volkswagen diesel getting some turbo/exhaust work. If you want to be shorter find a dana 300 and do a toy/d300 doubler as a d300 makes for a more compact unit. I just got in to the Samurai game not too long ago and happened to pick up a very clean 2000 jetta with bad IP for a steal. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. When I got the Toyota axles for this build they had 5.29 gears with a spool in the rear and a locker upfront. Also started working on the cab cap. Get a "Big Block" for your Samurai. Suzuki 1.6L Facts: The 1.6L is a fuel injected engine and never came with a carburetor The 8-valve 1. TDI engine project build running by its lonesome, diesel and air only. Stock HP and TQ are like 90 hp, and 155 foot lbs. Project Samurai, Part 1 Turbo Diesel Jeep Killer : Diesel : Building the ultimate Jeep killer, Project Samurai features a turbo diesel engine and outrageous So this is the progress for tonight. I'm gathering parts for an ALH swap at some point this year in my Samurai as well. 9/22/16 So the Jetta had the manual transmission sold today well kinda, I sold it over on vwvortex for $900, the man is going to come get it October 8th and paid half upfront. Fast Forward Automotive has designed and manufactured made-to-measure, stand-alone Volkswagen TDI / 2.0L / 1.8T / VR6 / TFSI and BMW Diesel wire harnesses … For a better experience, please enable JavaScript in your browser before proceeding. Good find on the $1k tdi Jetta, obviously the manual trans helps to recoup some money quick to offset costs. You probably won't find the engine in anything else, other than some industrial pumps, generators, reefers, etc. For the diesels, the 1.6 and 1.9 turbo and non-turbo 4 cylinders fit perfectly in the Samurai, Sidekick and Geo Trackers (Sidekick/Trackers:1989-1998 non-sport model vehicles).The gas 1.7, 1.8, 2.0 engines also work extremely well in the Suzuki's. I'd check with Malone Tuning before sending my ECU to someone. A friend did the swap in his Willys crawler, used the stock radiator and added an intercooler. LOL . What are your plans for it, send out or trim it down yourself! Make sure to clean the intake on yours and do the egr block off and exhaust cooler delete. Finally finished minus a few small details with the suspension and drive line. JavaScript is disabled. Where did you get your emoblizer delete done? The VW 1.9 TDI to W56 Adapter Kit will mate your VW 1.9 TDI donor motor to your stock Toyota 5-Speed manual G-52/54 or W56 transmission. The following frequently asked questions will give you some insight into … A tin top with toy trans and axles, a tdi diesel AND ac? I decided to build some side steps for the Samurai. ALH Samurai - The Slow Build. Automatic transmission conversion kit for Suzuki Samurai with 1.6 engine. I tried to find a build thread and what model VW engine this was but couldn’t find much. www.tdiclub.com. lbs. 1987 Samurai: 93 VW 1.9 TD: Low 30's: Self: ACME: Stock running gear, Trail Tough 2.5 YJ spring kits with missing link front and rear on 30 inch BFG. Extra Parts for Suzuki Samurai Diesel Conversion. What are your plans for it, send out or trim it down yourself! These setups have really been gaining popularity lately amongst the samurai, and hot rod community because it's easy, cheap, and not a … Time to put it to the test. Re: ALH swap into samurai. There are no modifications required to the intake, exhaust or … A forum community dedicated to custom off-road vehicle owners and enthusiasts. Reply #89 – Sunday, May 05, 2019, 07:21 PM Oh yeah, in an attempt to get a spare ALH engine donor randomly from a friend, I now accidentally have a rust free daily driver $375 2002 Jetta GLS Sport Wagon - ALH + 5sp manual! Overall, the venerable Suzuki Samurai is a well designed,well built, \"serious\" 4x4. hmm. You must log in or register to reply here. VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. Economy - Longevity -Performance The #1 Source of TDI Information on the Web! After tracing the gasket on to the housing and a little work with the mill I now have a rock assault axle the will take an elocker. Samurai 1.6 Engine Swap Info. Save Share. Sounds like a awesome me plan. The stock Suzuki engine produces approximately 55 ft. lbs. you will most likely have to order them from summit racing or marlin crawler. 12 volt source just to get it started. A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker. All hardware is included, as well as the adapter plate, dust shield, custom pilot bearing (commercially available), starter spacer, and custom ARP flywheel bolts. You can take a TDI motor and drop it into a Suzuki Samurai, Suzuki Sidekick, or Geo Tracker without having to make many modifications under the hood. The accessory mounts holes look strong enough, but I want to keep all the stock accessory's and mounts. The easiest engine swap on the market. ACME also manufactures a Toyota transmisson adapter, so you can have a 22R style transmission in your Suzuki. I swapped the front ring and pinion for a 4.10 gear ratio and I have been looking for an open 4.10 for the rear. With no luck finding and open 4.10 rear I did find a 3.73 elocker for the rear. The setup from a 2004-2009 Prius works just as well, but the electric motor is on the other side, and sits closer to where the samurai 1.3 header would be. Am trying to scavange/score a good ALH FOR CHEEP (CHEAP). What's guys this video was a look after we pulled the tired Suzuki 1.3L to make way for the 1.9 TDI engine that I purchased off craigslist. It is now easier than ever to enjoy the incredible offroad benefits of an automatic transmission when using a 1.6 engine or 1.3 with the "Lucky 13" in a Suzuki Samurai. Good luck with the harness, it's daunting in size . Acme Adapters sells kits for any 4-cylinder water-cooled Volkswagen family of engines. of torque, the VW turbo diesel produces over 90ft. stock Toyota flywheel bolts are very hard to find. Looking for more power? Jump to Latest Follow 21 - 40 of 56 Posts. 1986 samurai, 1998 ahu mtdi motor, 2.8 lt mechanical injection pump. JavaScript is disabled. Born from a love of the outdoors and fueled by a passion for German Performance, Coty Built is an offshoot of world renowned VW Tuner, HPA Motorsports that is focused on filling the gap between practicality and desire for the Jeep enthusiast. A conversion to a diesel engine will provide: Better torque. So I figured what the heck lets go elocker. See why Rocky Road is THE leader in Suzuki Samurai engine conversion systems and pick up your 1600 swap kit today!!! The engine has several drawbacks, though.The mighty diesel engine has long been Trail Tough offers do-it-yourself Samurai conversion kits for swapping in a 1.6L (8- or 16-valve) or 2.0L Suzuki engine. Yes, I'm very lucky to realistically before any mods only have $100 dollars in the engine. Our COMPLETE installation kit for performing a Samurai engine conversion using a 1999 to 2001 Vitara or Tracker 2.0 engine or a 2.3 Suzuki Aerio SX engine. Over the years there has been a great deal of interest in the 1600 engine swap for the Samurai. This means almost twice the hill climbing capability compared to your current Samurai. Re: ALH swap into samurai. I'm having a 4.10 ring and pinion put in now and then it will be almost read for the street. Re: ALH swap into samurai. Reply #31 – Thursday, May 03, 2018, 01:03 PM well I picked up a forward shift w56 with the tcase for 650.. now to figure out … If anyone has more information please contact us. Reply #49 – Thursday, May 24, 2018, 06:09 PM just a heads up for anyone doing this swap. '88 "Snowball" build '91 w 2" Sua, 30s, 4.16 gears (0 rust and mud, DD) Adapter Kit, 1.6 Adapter Kit, Motor Swap kit, Suzuki Samurai Adapter kit, Suzuki Samurai 1.6 adapter kit I have a Toyota trans and duals in my samurai without major problems, w56/duals was only about an inch longer than the factory Sammy trans and tcase. Finished installing the elocker and got it all wired up. Plus I still have a whole car to part! Possible to fix the leak yourself without pulling it, but I sold it again for my money back. Our Price: $24.99 . New 2" exhaust, GM alt and 14" oil cooler with remote filter, gauges set in stock radio box. Gives me hope that I might one day swap my 03 alh into my samurai, until then it's a good dd. The AHU came in 97-99 mk3 jettas. That’s why there are many different TDI swap kits, like the ones at Acme Adapters, made specifically for these three small off-road vehicles. You'll find it in everything including agricultural tractors and "semi" tractors. This is provided to give the less than experienced user an understanding of what you will need and where you get it. I can't just make the rear driveshaft super short, or can I? The 1Z came in 96-97 passats, and is basically the same as an AHU. That means you can swap any 4 cylinder VW engine from a Rabbit, Passat, Golf, even a quantum or newer bug into your Suzuki Samurai, Sidekick or Geo Tracker! I'm following the build on this for sure since I am planning a ALH swap in my rig. Bought a `03 golf with a manual, did the timing belt, fixed the ac and now I'm $4k in after tires, it's fun to drive. For a better experience, please enable JavaScript in your browser before proceeding. Acme adapters sells a basic kit that has the adapter motor mounts and fly wheel that uses a yota clutch. Introduction: Following is a summary of the extra parts you need to complete your Axis Power VW conversion. I made a switch panel rather than buying one of the premade set ups. Build it wheel it if it breaks put in stronger parts! Okay, so no progress to really report on build, though I have been finding more parts. Come join the discussion about trail reports, builds, performance, modifications, classifieds, troubleshooting, fabrication, drivetrain, and more! Hi, my names Tanner and I'm a complete newbie to building, but here’s the start of an ALH Samurai/Toyota hybrid. Our Price: $650.00 . Acme Adapters manufactures the finest grade engine conversion kit that enables you to convert your Suzuki Samurai, Sidekick or Geo Tracker to diesel horsepower and torque with transmision of choice. As it just so happens we just picked up a mill. I understand, I found a '03 Jetta with an auto trans for $1k, trans was shot and the IP had a seal leak. Good luck with the harness, it's daunting in size . I feel like I may run into length issues, with the Toyota transmission and transfer-case, things will get long under the samurai quick. In 1999.5 the mk4 jetta and ALH was introduced. Sale Price: $3,150.00 . EUROWISE MK1 VR6 Complete Swap Kit ( AAA OBD2 only ) Touareg, Cayenne, & Q7 (2009+) DPF/ADBLUE Delete Our Price: $175.00 . So, what are you planning on doing for motor mounts? Progress is progress either way right??
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